Form Energy
Senior Process Engineer, Welding
Weirton, WV · Senior · Full-time · Posted Oct 27, 2026
- Experience
- 5+ years in a fast-paced manufacturing or production environment with a focus on welding.
- Education
- Bachelor's degree in Mechanical Engineering, Materials Science, Welding Engineering, or equivalent.
About the job
Optimizes and scales welding processes for high-volume iron-air battery manufacturing, improving quality, throughput, yield, and production efficiency.
What you'll do
- Lead welding process improvements and resolve production issues through root cause analysis and corrective and preventive actions.
- Analyze production KPIs and support factory layout, capacity planning, and scalability efforts.
- Promote safety compliance and improve use of PLM, MES, and ERP systems for manufacturing intelligence and sustainability tracking.
What they ask for
- 5+ years in a fast-paced manufacturing or production environment focused on welding.
- Bachelor's degree in Mechanical Engineering, Materials Science, Welding Engineering, or equivalent.
- Advanced proficiency with statistical methods and high-level proficiency in SQL data query.
- Experience leading multidisciplinary projects and creating DFMEAs and PFMEAs.
Nice to have
- Experience with laser weld monitoring (LWM) systems.
Tools
laser welding, resistance welding, ultrasonic welding, JMP, Minitab, SQL, PLM, MES
Model-written summary · the original posting is authoritative