General Motors
Senior Process Engineer - Casting
Warren, Michigan, United States of America · On-site · Senior · Full-time · Posted Sep 24, 2026
- Experience
- 3+ years in manufacturing; 2+ years in the listed casting or related experience areas.
- Education
- BS degree (engineering, metallurgical, computer science) or equivalent experience.
- Visa sponsorship
- GM does not provide immigration-related sponsorship for this role; applicants needing GM immigration sponsorship now or in the future should not apply.
About the job
Develops, validates, transfers, and launches casting manufacturing processes, equipment, and tooling, supporting production and resolving process and quality issues.
What you'll do
- Develop and implement casting processes, equipment, tooling, and launch documentation; support manufacturing validations and production launches.
- Test, troubleshoot, and install casting equipment and technologies; analyze casting defects and first-time quality data.
- Conduct casting investigations and testing, and optimize processes using statistical tools such as DOE and Red X.
What they ask for
- 3+ years of professional experience in a manufacturing environment.
- Demonstrated foundry-process knowledge and ability to apply casting concepts in manufacturing.
- 2+ years of experience in Low Pressure Die Casting, Precision Sand, Semi Permanent Mold, or similar, tooling, process, quality, or project management experience.
- BS degree in engineering, metallurgical, or computer science, or equivalent experience; knowledge of process engineering, casting simulation, 3D design, aluminum metallurgy, and mechanical concepts.
Nice to have
- Training in aluminum metallurgy, flow simulations, 3D design software, or problem solving.
- Prior experience with injection molds, castings or Giga/Structural castings, or mechanical properties testing.
Tools
Magma, Flow 3D, NX, Catia, DOE, Red X, PPAP, PFMEA
Model-written summary · the original posting is authoritative