Orion Sleep
Staff Mechanical Engineer
San Francisco · On-site · Staff · Full-time · Posted Aug 18, 2026
- Experience
- 8+ years.
About the job
Owns and architects mechanical systems for Orion’s sleep platform, leading design and execution from concept through mass production.
What you'll do
- Lead design of thermal systems, fluid routing, enclosures, and integrated mechanical assemblies; own CAD, tolerancing, GD&T, and stack-up analysis.
- Drive manufacturability, tooling, factory builds, validation, and production readiness across EVT, DVT, PVT, and mass production.
- Lead design reviews and collaborate across engineering, operations, quality, and manufacturing partners to resolve issues and balance cost, schedule, and manufacturability.
What they ask for
- 8+ years of mechanical engineering experience in consumer hardware or integrated electromechanical systems.
- Proven system-level ownership of complex mechanical architectures.
- Expert CAD proficiency (SolidWorks or equivalent), with strong DFM/DFA and GD&T skills.
- Deep expertise in plastics, sheet metal, mechanisms, thermal systems, and high-volume manufacturing.
Nice to have
- Experience with thermoelectric (TEC/Peltier) systems or thermal-regulation platforms.
- Experience with Asian contract manufacturers; sensitivity to CMF and cosmetic quality standards.
Tools
SolidWorks, GD&T, DFM/DFA, TEC/Peltier, EVT, DVT, PVT, ECOs
Model-written summary · the original posting is authoritative