VulcanForms
Senior Manufacturing Process Development Engineer - Consumer Technology
$106K–$146K
Devens, MA · On-site · Senior · Full-time · Posted Jun 10, 2026
- Experience
- 5+ years; relevant fields include process development, metallurgical engineering, or advanced materials processing in high-precision manufacturing.
- Education
- Bachelor’s or Master’s degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, Chemical Engineering, or a related technical discipline.
About the job
Owns development and optimization of end-to-end manufacturing processes that translate consumer-technology designs into repeatable, high-performance parts.
What you'll do
- Define and optimize the digital manufacturing workflow, from laser print files through thermal treatments and part extraction.
- Develop laser parameters, thermal recipes, and printing strategies to meet mechanical, surface-finish, and microstructural requirements.
- Use experiments and process data to improve yield, investigate defects, and establish corrective and preventive actions.
What they ask for
- 5+ years in process development, metallurgical engineering, or advanced materials processing within high-precision manufacturing.
- Ability to build and analyze statistical process control (SPC) data and Design of Experiments (DOEs).
- Understanding of material behavior, thermal stress, microstructural evolution, or mechanical testing.
- Bachelor’s or Master’s degree in a listed or related technical discipline.
Pay
$106,000 to $146,000 (USD, base salary)
Tools
Minitab, JMP, 3D digital manufacturing, Design of Experiments (DOE), statistical process control (SPC), Metal Additive Manufacturing, CAD, CAPA
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