VulcanForms
Senior Process Engineer, Additive - Industrials
$106K–$146K
Newburyport, MA · On-site · Senior · Full-time · Posted Aug 13, 2026
- Experience
- 4+ years of progressive, hands-on experience in product or applications development in LPBF or similar additive technology.
- Education
- Bachelor's degree in Mechanical, Materials, Aerospace, Biomedical Engineering, or a related field preferred.
About the job
Develop and improve repeatable additive manufacturing processes that turn customer designs into production-ready components and sub-assemblies for the Industrials business unit.
What you'll do
- Evaluate customer designs and provide Design for Additive Manufacturing feedback; assess technical requirements, risks, costs, and timelines.
- Own print setup and process development, including materials properties, simulations, layouts, support structures, and stock additions.
- Create manufacturing documentation and work instructions, support inspection planning, and troubleshoot printing operations.
What they ask for
- 4+ years of hands-on product or applications development experience in LPBF or similar additive technology.
- Expert-level proficiency in advanced 3D CAD and 3D-printing build-preparation tools.
- Mastery of GD&T, statistical process capability, tolerance stack-up analysis, and DFM/DfAM constraints.
- Experience using ERP systems in batch manufacturing.
Nice to have
- Bachelor's degree in Mechanical, Materials, Aerospace, Biomedical Engineering, or a related field.
- Working knowledge of subtractive manufacturing operations and their integration with additive workflows.
Pay
USD 106,500 to USD 146,400 annual base salary
Tools
Siemens NX, Creo, SolidWorks, Magics, nTopology, Amphyon, ERP systems, LPBF
Model-written summary · the original posting is authoritative